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Views: 60004 Author: Site Editor Publish Time: 2023-07-25 Origin: Site
Main parts of machine
Type of laser operation: Pulsed
• Power:200W/ 300W
• Laser Source:JPT/Max/Raycus
• M2 beam quality: 12
• Beam wavelength: 1064 nm
• Laser switch-off time: 2 μs
PULSE CHARACTERISTICS
• Adjustable pulse duration: Yes
• Pulse duration: 30, 60, 120, 240 ns
• Pulse frequency: 2: 200 kHz
• Optical fiber length: 5m
• Control system: Touching PLC
• Electrical parts: Schneider brands.
• Protective glasses
• Spare protective lens
• Leakage protector to protect operator's safety.
• Working voltage:220/380V
• Warranty: 5 years
• Tools and tool box
HEAD
• Handheld
• Focal length of the lens: 25, 33 cm
• Working area:
100 x 100/125 x 125/200 x200mm
Pulse cleaning characteris
1) Non-contact cleaning without damaging the part matrix.
2) Precise cleaning, which can realize selective cleaning of precise position and precise size.
3) No need for any chemical cleaning fluid, no consumables, safe and environmentally friendly.
4) The operation is simple, just turn on the power, and it can be hand-held or cooperate with a robot to realize automatic cleaning.
5) The cleaning efficiency is very high, saving time.
6) The laser cleaning system is stable and requires almost no maintenance.
Traditional industrial cleaning:
1. Mechanical friction
2. Chemical corrosion
3. Sandblasting
4. Ultrasonic
It belongs to high energy consumption, high pollution, low efficiency and high labor cost.
Laser pulse cleaning: no consumables, low pollution, high efficiency, precise and controllable, no damage to the substrate.
Rail transit cleaning case
Time-consuming single column repair
project | Traditional cleaning (manual hours) | Laser cleaning (manual time) |
clean | 1040 | 300 |
rust removal | 200 | 40 |
paint removal | 155.5 | 50 |
Summarize | 1395.5 | 390 |
in conclusion | Save 1,000 man-hours in a single row | |
Time-consuming single row overhaul
project | Traditional cleaning (manual hours) | Laser cleaning (manual time) |
clean | 1135 | 300 |
rust removal | 134 | 30 |
paint removal | 311.5 | 100 |
Summarize | 1580.5 | 430 |
in conclusion | Save 1100 man-hours in a single row | |
Expected savings in four years (in the next four years, xx subway will repair 231 trains and overhaul 134 trains)
time | cost | save | Remark | |||||
traditional outsourcing | Laser cleaning outsourcing | The use of laser cleaning can greatly reduce labor costs, and the four-year "self-cleaning business" is expected to save 4620,000 USD | ||||||
manpower | Consumables | manpower | electricity bill | depreciation | maintain | |||
2019 | 697.156 | 118 | 192.4 | 1.5 | 177 | 0 | 444.256 | |
2020 | 1589.09 | 264 | 436.8 | 1.5 | 177 | 0 | 1237.79 | |
2021 | 1540.38 | 268 | 427.68 | 1.5 | 177 | 0 | 1202.2 | |
2022 | 558.2 | 100 | 156 | 1.5 | 177 | 17.7 | 306 | |
Total | 4384.82 | 750 | 1212.88 | 6 | 708 | 17.7 | 3190.24 | |
Laser head
.The fourth generation dual purpose laser head Handheld and automatic.
.2D laser head Easy to hold and integrate with automation;
.Easy to operate and has various functions
Control system
·Very Easy to operate Touching Control panel
·12 different modes can be switched and selected quickly to facilitate production and debugging
·Multilangual languages for options-Russian,English,Spanish,Turkish,Arabic etc
Development Status of Laser Cleaning Industry
.Ship industry
In shipbuilding and repair, cleaning is an essential process. Compared with traditional manual scrubbing, mechanical grinding, chemical cleaning and sandblasting, laser cleaning has the characteristics of energy saving and environmental protection, no consumables, high quality surface treatment, and easy automation control. , which is in line with the national policy of saving resources and protecting the environment, and is more in line with the requirements of China's green and intelligent shipbuilding.
.Rail Transit Industry
In order to ensure the safe and stable operation of the railway, the train needs to be overhauled on a regular basis. The main processes include cleaning of its components, flaw detection, and painting of the overall surface. Traditional manual scrubbing, mechanical grinding, chemical cleaning and sandblasting operations face problems such as high pollution, high consumables, low efficiency, and uncontrollable quality
.Aerospace Industry
The traditional method is to use chemical paint strippers, water picks, dry medium sandblasting and manual sanding to remove paint and rust. In recent years, laser paint removal systems have achieved great success in the US Air Force base. F-16 The paint time was shortened from 7 days to 3 days, and the paint removal time of C-130 was shortened from 10 days to 5 days. Huize Laser is dedicated to removing paint from aircraft structures with lasers, as well as aircraft surface cleaning.
.Oil pipeline industry
Laser cleaning with no pollution, no consumables, and faster speed has also begun to replace the traditional manual and chemical cleaning of oil pipelines. At the same time, the roughening effect brought by the laser greatly simplifies the operation process and has gradually become the future development direction of the industry.
water chiller
