一.设计特点:Design Features
1. 整条生产线具备自动化程度高,生产效率高的特点。
The whole line is with high automation and high production efficiency.
2. 全机台采用铝合金结构,美观坚固不生锈。 Adopts aluminum alloy structure, without rust, solid and look good.
3. 电脑PLC编程控制,伺服驱动,精度高,稳定性好。Computer PLC programming control, servo drive, high precision and good stability.
4. 原材料自动张力控制,保证原材料张力均衡。Automatic tension control of raw materials which ensure the tension of raw materials and keep balance.
5. 多点光电(光纤)检测上料系统,异常自动报警,避免失误减少浪费。Multi-point photoelectric (optical fiber) detection and feeding system, automatic alarm when abnormal, avoid mistakes and reduce waste.
6. 折叠成型系统能有效减少产品变形。Folding molding system can effectively reduce product deformation.
7. 该生产线可配合口罩自动包装线使用,实现从材料—成品—包装的全程无人化运行。
This production line can be used with automatic mask packaging line to realize unmanned operation from material to finished product to packaging.
二.适用产品
用于自动化生产一次性平面(三层/四层)口罩,采用的材料为专业用于医疗卫生的纤维无纺布,内两层或者三层,中间加一层过滤防菌达99%以上的过滤溶喷布经过超声波融接而成,过滤效果B.F.E高达99%。
Applicable Products:It is used for the automatic production of disposable flat (three-layer / four-layer) masks. The materials used are fiber non-woven fabrics professionally used for medical and health. Filter melt spray cloth is made by ultrasonic fusion, and the filtering effect is up to 99%.
三.材料配套1.无纺布上下两至三层(25~30克)。2.溶喷布。
3.鼻梁支撑条:5.0mm*0.55mrr。4.耳带:直径2.5~3.0mm圆带。
Materials supporting:
1. Two to three layers of non-woven fabric (25-30 grams).
2. Dissolve spray cloth.
3. Nose bridge support: 5.0mm * 0.55mrr.
4. Ear band: 2.5 ~ 3.0mm diameter round band.
四.生产流程:
1.点检设备以及电压、气压等有无异常、按尺寸要求准备原材料。
2.无纺布、溶喷布、耳带等材料,按要求摆放至设备。
3.生产线作业生产口罩本体、耳带熔接。
4.按片数规格包装(手工或自动线包装)。
5.杀菌消毒,采用设备进行消毒处理(医疗级别口罩杀菌消毒12小时)。
Production Process:
1. Check the equipment and check for abnormalities such as voltage and air pressure. Prepare raw materials according to size requirements.
2. Non-woven fabric, solvent spray cloth, ear band and other materials should be placed on the equipment as required.
3. Production line operation produces mask body and ear band welding.
4. Packing according to the number of pieces (manual or automatic line packaging).
5. use equipment to sterilization and disinfection (sterilization and disinfection for medical grade masks for 12 hours).
五.技术参数(不含装袋机)
Technical Parameters(Without bagging machine)
机型 Model | SMKZ-P |
口罩类型 Mask type | 一次性耳带式平面口罩 Disposable earband flat mask |
设计产能 Design capacity | 100~130个/分钟 100 ~ 130 pcs / min |
机身材料 Body material | 铝合金 Aluminum alloy |
控制方式 control method | PLC 全自动控制 PLC automatic control |
检测方式 Detection method | 光电检测 Photoelectric detection |
工作电压 Operating Voltage | AC 220V/50HZ |
工作气压 working pressure | 0.5~0.7Mpa(流量:约300L/min) (Flow: about 300L / min) |
耗电功率 Power | 14KW |
外形尺寸(mm) Dimensions (mm) | 6500*3500*1500mm |
设备质量(KG) Equipment quality (KG) | 1500 KG |